A challenging workload is one typical cause. Parts like pumps, bearings, and blades are subjected to stress from continuous operation and eventually wear out naturally. This wear causes folding misalignments, cutting mistakes, or mechanical failures if it is not maintained promptly.

Material management is another element. The system must seamlessly process liquid solutions, nonwoven fabric, and packaging film. Production may be slowed down and resources wasted if materials are of poor quality, stored incorrectly, or fed at the incorrect tension.

Automation systems are also essential to modern wet wipes. The line is kept operating effectively by sensors, PLC programs, and control panels; however, if one of the sensors malfunctions or the software malfunctions, the entire operation may stall.

Finally, operator supervision is a factor. Minor problems might become expensive downtime due to improper settings, neglected inspections, or postponed part replacements.

The good news? The majority of these issues are avoidable. Wet wipes manufacturers can maintain the smooth operation of their wet wipes machines and prevent unplanned disruptions by performing routine cleaning, lubrication, and proactive replacement of parts.