Injection Mould Manufacturer Product Design Requirements


Posted December 14, 2021 by haiyanzj321

The characteristics of Injection Mould Manufacturer's plastic molds are determined by the characteristics of the raw materials.
 
The characteristics of Injection Mould Manufacturer's ( https://www.chinaautomould.com/ ) plastic molds are determined by the characteristics of the raw materials. There are two main points: one is the filling flow characteristics of the plastic melt during injection, and the other is the shrinkage position of the plastic in the cavity during cooling and solidification. These two points determine The particularity of injection mold and the difficulty of injection mold design.

Since the plastic melt is a viscoelastic body, the viscosity of the melt changes with the shear stress and the shear rate when the melt flows. During the flow, the macromolecules are oriented along the flow direction. After the cavity is filled, the melt is partially compressed, and the process is cooled and solidified. The shrinkage of plastics is very complicated. The shrinkage rates of plastics in various parts and directions in the mold cavity are different. The shrinkage rates of different types and brands of plastics are very different. When the resin or plastic of the same brand is processed, due to different formulations, the mold filling flows Sex and shrinkage are also different.

Based on the above characteristics, plastic mold manufacturers must fully understand the characteristics of the processed plastic raw materials when designing, so that the designed injection mold can be used rationally, and the characteristics of the plastic should be effectively used in the design process. Therefore, the issues that need to be considered in the injection mold design process are as follows.

1. In-depth analysis of the structure of plastic parts and its technical requirements. The structure of the plastic part determines the complexity of the injection mold structure, and the technical requirements of the plastic part (dimensional accuracy, surface roughness, etc.) determine the difficulty of the injection mold manufacturing and molding process, so there is no special requirement for plastic injection molding. , Unreasonable structure and shape, etc., plastic mold manufacturers should propose improved design solutions for injection molded parts, otherwise it will increase the difficulty of injection mold design and manufacturing and injection molding process;

2. Familiar with the technical specifications of injection molding machines. The technical specifications of the injection molding machine restrict the size of the injection mold and the range of injection products that can be molded;

3. Manufacturers of China car plastic Injection mould ( https://www.chinaautomould.com/product/injection-mould/ ) should understand the processing performance and process performance of plastics. Including the flow position of the plastic melt, the larger the flow distance ratio that the melt can achieve: the injection mold manufacturer analyzes the flow resistance of the runner and the cavity, the original air in the cavity is discharged, and the plastic is in the injection mold Possible crystallization, orientation and internal stress caused by it, plastic cooling shrinkage and compensation problems, plastics' requirements for injection mold temperature, etc.
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Last Updated December 14, 2021