Thick film resistors are made by coating a substrate with a resistive film or paste made of glass and conductive components. High resistance values can be printed completely or in different patterns on a cylindrical or flat substrate implying thick film technique used by thick film resistor manufacturers. 

They can also be printed in a serpentine pattern to minimize inductance, which is preferable in steady-frequency applications. The resistance is modified by the thick film resistor manufacturers using a laser or an abrasive trimmer after it has been applied.

Mounting, application, and voltage range can all influence the choice of thick film components. For high wattage applications, they may simply be incorporated into a heat sinkable package. With minimal change in resistance, high values may be attained and High Voltage applied to thick film goods.

Thick film resistors can be manufactured as various-sized chip resistors for surface mount technology (SMT), as part of bespoke thick-film hybrid networks, or even as a low-temperature co-fired ceramic (LTCC) component. Thick film resistors are generally always used in low-cost surface-mount chip resistors.

In contrast to most thin-film techniques, which are subtractive, thick film is an additive process. A conductor pattern is printed and burned first in some thick film sections before resistors are placed. 

Screen-printing with a squeegee is used to deposit the conductor and resistor materials, similar to how Grateful Dead tee-shirts are created. Thick film resistors are nearly always less expensive than thin-film resistors since the method is “low-tech” compared to thin-film resistors and the substrate material is less expensive.

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7 leading thick film resistor manufacturers around the world

This market was valued at USD 465.13 Million 2020. In the Global Thick Film Resistor Manufacturers’ Market Report, Verified Market Research analysts pointed out its market value to cross USD 666.65 Million by 2028. Market trends reveal that it is growing at a CAGR of 4.86% from 2021 to 2028. 

Yageo
Yageo offers a wide range of passive component solutions, including metal oxide resistors, thin film resistors, inductors, multilayer ceramic capacitors, and more. Consumer electronics, industrial, telecommunications, power & energy, IoT, and automotive & transportation are among YAGEO’s extensive product portfolio.

TE Connectivity
TE Connectivity is a worldwide technology pioneer that provides vital connectivity solutions in today’s increasingly linked world. Engineers work with TE to turn their ideas into reality, refining what’s possible with clever, efficient, and high-performing TE products and solutions that have been tested in tough situations. Although TE Connectivity was not immune to the pandemic, excellent preparation and the assistance of strong partners ensured that its customer-centricity revival went off without a hitch.

KOA Corporation
In the industry, KOA has experience and excels. We can supply public and private organizations with innovative solutions to assist their efforts thanks to their decades of expertise in engineering, planning, active transportation, construction management, and grant writing and management.

Panasonic
Panasonic high-quality services as experts with specific knowledge to assist client operations in becoming more sophisticated, efficient, and quicker, and to help individuals and society flourish in the future. Panasonic continues to contribute to a successful society by paving the path for a brighter future through a variety of device technologies, offering a wide range of solutions.

ROHM Semiconductor
ROHM Semiconductor‘s unique production system, which incorporates some of the world’s most sophisticated automation technologies, is a key element in the company’s continued leadership in the electronic component manufacturing sector. ROHM has created its own production system in addition to developing electrical components, allowing it to concentrate on specific elements of bespoke product creation. ROHM employs highly qualified engineers who are knowledgeable in all elements of design, development, and manufacturing.

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Viking Tech 
Viking Tech provides coating, lithography, and bespoke Thin/Thick Film process design services, as well as OEM services. Viking Tech has extensive expertise in the development of novel components, as well as providing support and service to global clients looking for a true manufacturing partner. Their vision is to be the industry leader in the design, manufacture, and marketing of tiny, precise passive components for automotive, industrial, and 3C electronic applications.

TT Electronics
TT Electronics is a leading producer of designed electronics for mission-critical applications all around the world. For a more sustainable future, it addresses technological obstacles. Healthcare, aerospace, military, electrification, and automation are all structurally high-growth industries that the company benefits from. Sensors, power management, and connection solutions are among the products created and manufactured.

Concluding statement

It is evolving in particular to satisfy the requirement to reduce the environmental effect of short-term electronic products. Furthermore, it continues to push the boundaries of safe working areas in order to satisfy the demands of high voltage or surge-tolerant compact designs. Finally, reengineering of high-reliability thick films is allowing them to expand into new markets, which is proving to be a success factor for thick film resistor manufacturers.

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