Concrete mixer gearbox maintenance strategy


Posted July 29, 2022 by chuhaiyi

As an important system of concrete mixers, gearboxes often run at high speed for a long time. If it is not maintained properly, it will cause the failure of mechanical equipment.
 
As an important system of concrete mixers, gearboxes often run at high speed for a long time. If it is not maintained properly, it will cause the failure of mechanical equipment. In fact, long-term maintenance and the selection of high-quality gearboxes can reduce the sound of concrete mixer gearbox failures. The rest of this article will cover maintenance methods for concrete mixer gearboxes and how to choose a good concrete mixer gearbox.
Concrete mixer gearbox maintenance steps:
1. After each shift, check the connection and tightening of the relevant parts of the gearbox. If it is loose, it should be tightened in time.
2. After every 100 hours of operation, unscrew the oil filling nut on the gearbox cover, and check the oil level with the oil level gauge. The oil level height should be between the upper and lower lines of the oil level gauge. When measuring, the concrete mixer should be in a horizontal position. When the amount of oil is insufficient, it should be added in time.
3. The lubricating oil of the gearbox is gear oil. Pay attention to keep the gear oil clean. There should be no mechanical impurities in the oil, otherwise the gear wear will be accelerated. When refueling, pay attention to the cleanliness of the refueling tool and the refueling port.
4. The gearbox should be cleaned and the gear oil should be replaced every 500 hours of operation of the concrete mixer. The cleaning method is as follows: after the concrete mixer finishes working, release the dirty oil while it is hot, then add an appropriate amount of clean diesel oil, the concrete mixer moves forward and backward several times, then releases the diesel oil, and then adds clean gear oil. Note that different specifications of gear oil should be used in different seasons, winter gear oil should be used in winter, and summer gear oil should be used in summer.
5. Regularly check the sealing and integrity of oil seals and liner cardboard everywhere, and replace them if necessary. When replacing, the thickness of the backing cardboard should be the same as the original thickness (0.5mm) to ensure the correct axial clearance.

How to choose a good concrete mixer gearbox?
1. A long-established manufacturer of concrete mixer gearboxes
2. Manufacturers with strict production process
3. Manufacturers with larger production scale
4. Manufacturers with good service
5. Larger scale traders
Wangchi is one of the most famous manufacturers of engine gears and camshafts in China, and is also a famous trader of engine gears and camshafts around the world. The company enjoys a high reputation in the international market.


Founded in 2008, Wangchi specialized in the manufacturing of engine gears and camshafts, and has obtained reputation in the motorcycle industry in China after 14 years of operation.

In 2020, Wangchi started to develop gearboxes for construction machinery. As a new player in the transmission industry, Wangchi aims to break down technical barriers and build its name with advanced technologies.
For more information, please contact:
No. 10 Factory, Huxiao Village, Nanquan Street, Banan Disctrict, Chongqing, China
Telephone:(+86) 17353225540. Email: [email protected]
Website: https://www.wangchigear.com
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Contact Email [email protected]
Issued By chuhaiyi
Phone (+86) 17353225540
Business Address No. 10 Factory, Huxiao Village, Nanquan Street, Banan Disctrict, Chongqing, China
Country China
Categories Automotive , Manufacturing
Tags camshafts manufacturers , industrial gear , industrial gearbox , industrial machinery and equipment
Last Updated July 29, 2022