Did you know many things are harming the efficacy of your industrial boiler? Did you know there are ways to increase the efficiency of the Boiler? If not, here is an overview of things you must do and you must not do when handling an Industrial Boiler or you can take the help of boiler companies in India like Thermax to make sure you are doing it right!

Industrial Boilers are not only a great way of generating power but also an affordable way. Like all other complex machinery, industrial boilers need extra care too. Along with the mechanical factors, there are environmental factors as well that affect the longevity and efficiency of a Boiler.

It is important to understand each and everything to make sure that the boilers are up and running at all times. Best of the boiler manufacturers in India like Thermax will give you boilers that are designed carefully with advanced technology, ensuring fault-free results.


Below are some of the factors that are affecting the efficiency of the boilers adversely:

Excess air can sometimes be the reason for lower efficiency. Excess air is often used during the combustion process which ultimately absorbs heat from the boiler. This leads to lower efficiency.
Flue gas temperature is the temperature of the combustion gases when they leave the boiler. The high temperature of the gases is a sign of the ineffective use of the boiler to generate heat.
Losses during convection and radiation are almost inevitable and you cannot eliminate it. This is another reason that can affect the functioning of the boilers. However, you can keep it in control by using various strategies.
If you do not keep a check on the fuel specification then you can expect a dramatic effect on the industrial boilers.
When the combustion air is entering the combustion chamber, the boiler’s temperature is called ambient temperature. A noticeable effect can be seen if the temperature is not right. It can decrease efficiency at a very high percentage.


As mentioned earlier, some ways can be implemented to ensure better functioning of the boilers. Some of the very useful ways are:

You can keep the stack temperature lower.
Economizer could be your saviour.
Your burner should be tuned on a daily basis.
Variable frequency drives can be the game-changer.
Make sure you clean the waterside and fireside to achieve the desired results.
Insulate the valves and noticeably increase the efficiency of the industrial boilers.
Pre-heat the combustion air as warmer air needs lesser fuel.
Survey the steam staps and reduce the usage of steam.
Reduce excess air. Keeping it in control will help in enhancing efficiency.

The above methods can be difficult to execute if you are not an expert. So in this case contact the experts like Thermax who will help maintain your industrial boilers in the best possible way.